A
friend of mine, Christopher Niner, has been living off the grid for awhile now. We
communicate daily about the trials and tribulations in Alternative
Energy as his experience has been an invaluable resource for me. When I
asked him if he wouldn’t mind sharing his “Dairy” with my
readership, he encouraged me to do so.
It
is a work in progress for him, but covers a lot of ground that will help
compound the knowledge base accumulated to those of you who have
expressed an interest in “real world” information from people living
off the grid and preparing for an independent future. -- JRM
[Web Note: all images are thumbnails. Click to enlarge.]
Backup
Generator
Having
a good quality, reliable generator is a good idea. It can provide a
large amount of power for as long as needed. Pumping water once a week,
doing laundry while charging batteries at the same time, unexpected
guests that are used to grid power or a major construction project, for
example. Do not plan your system around running the generator a lot. It
will cost far more in fuel and maintenance than the solar/inverter over
time. It is also noisy and will make for bad neighbors.
Most
larger inverters have a built in battery charger. I have the Trace DR
3624 inverter and a Honda EN2500 generator. The inverter has a built in
70 amp charger. After the generator is started it waits about 45
seconds, this gives the generator time to warm up before the charger
loads it down.
I
bought the Honda locally at Rocky Mountain Supply in Alamogordo. I got
it home, pulled the spark plug and put about a half teaspoon of oil in
the cylinder. I replaced the plug and went for a sandwich. I returned
and ran it for 2 hrs under no load. I then shut it off and drained the
hot oil and an hour later returned and replaced the oil with Mobil one.
The
generator ran fine for about 6 hrs and then suddenly cut off. I
restarted it and just about the time I could get in the house it would
do it again.
At
first I thought it might be water in the fuel so I drained the gas into
a can and looked for water. None. I tried running it a few times again
and the same result, dying anywhere from 5 minutes to an hour.
I
loaded up the generator and took it back to the store and They assured
me that it would be fixed. (18 hrs total run time) The next day I got a
call and the generator was ready to pick up.
After
getting there I was informed that there was no problem found and that I
owed $29. Can you spell waruuntee ? I was told warrantee work was for
actual problems so I guess I drank some bad Pepsi and imagined the whole
thing.
I
paid the $29 and went home. I started the generator up right on the
tailgate of the truck, 5 minutes later it quit. I got the manual out and
learned how the oil shut off circuit works. After 5 minutes with an ohm
meter I learned that this switch is rubbing somewhere internally so
simply unplugging it 'fixed' my problem.
Lesson
learned. Be careful where you buy your equipment. I have an hourmeter in
the circuit for the generator and I change the oil at 25 hrs. I check
the oil every time I fill the fuel and it never seems to drop. Honda
makes a fine engine, just try to find a good shop to have it serviced or
learn to do it yourself.
One
big point to be aware of the generator run time.. how long will it run
on a tank of gas with a given load? compare before you buy--go for at
least 6 hrs of run time. Even better, choose a generator that runs on
propane. Propane doesn't go stale like gasoline and doesn't require
choking to start the thing in cold weather, enabling remote starting. It
can run off the main tank supplying your house so no more refills. Some
of the larger Trace and Outback inverters that have timers that will
manage generator time around loads, neighbor complaints of noise and of
course battery state.
There
will be times when you run the generator in summer but the major use
will be mid winter so the generator will be running in a cold environment.
This is a good thing. Heat is the enemy. Use synthetic oil and change it
more often than needed. It takes less than one quart and saving the
engine is well worth it.
Most
generators are sold set up for operation at or near sea level. If you
live in the mountains have the carborator rejetted for the altitude
where it will be used. Running a generator 'rich' will blacken the spark
plug and muffler with carbon, wasting fuel and reducing reliability. My
rejet kit cost about $20 and can be switched back to the old one in 15
minutes.
Another
caution is that chargers are rated with a strong 164 peak to peak (120
volt average) voltage. Many small generators will only run 110 volts on
standby and under load I have seen them as low as 100 volts.. pitiful!
The 70 amp charger now is delivering 20 amps or less...generator is
still burning plenty of gas though! Don't bother asking the guys at the
store, they won't know what you are talking about...been there and done
that.
You
can get a larger more powerful generator to avoid this or you could
connect a buck/boost transformer that will add about 10 percent to the
generators voltage. Instead of the buckboost, you could instead use a
variac transformer, this is a rotary knob controlled transformer that
will go from zero to about 125 percent of what is input. Be careful, try
it out with a meter first with some sort of large, non sensitive load
pulling the generator down. I used a toaster. Don't put more than 125
volts into your inverter.
Variacs
are commonly used to dim stage lighting and are rated anywhere from a
few hundred watts to ten thousand or more. Mine is a 2,000 watt size and
is about 10 X 10 X 8 inches tall. It weighs about 10 pounds. I found it
on Ebay for $125. Beware, when the charger in the trace switches off,
there will be a power surge out of the generator. Trace engineers, are
you listening? If you are used to your system and keep an eye on the
battery voltage, you will know about when it will switch off. The point
is, don't have anything sensitive to power surges running if you think
it could switch off. I just run DC loads when charging to be safe. I
experimented with a tripplite power surge protector and it gave up the
ghost at 140 volts. It only took a blink of the eye to go POOF! The
replacement MOV's were easy to replace and it is back in service.
My
29 volt 9 HP/3000 watt Subaru/Robin battery charger. runs on propane and
is electric start that takes a key. It runs on propane, no gasoline. It
could be connected to the main tank to avoid filling the little bottles.
You
can charge batteries directly with DC charging from an engine driven
alternator. A small engine intended for a rotor tiller connected to a
alternator with belt drive and pulleys will charge a small system very
nicely. For larger systems, there are large DC chargers available. I
bought a Subaru Robin 9 horsepower engine with keyed electric start. It
has a 70 amp, 29 volt alternator on it. The engine runs on propane.
Batteries
will soak up the most amps per hour when they are nearly dead.. as the
batteries charge, the energy being absorbed will taper off. There is a
point when it is no longer economical to run the generator. With the
Trimetric i know pretty much what the state of the batteries are percentage wise
at all times. If i get to 65 percent and no wind storms or sunshine is forecast
for the next few days, i will run the generator for 90-120 minutes. This
replaces a days worth of sunshine, maybe more. When the batteries reach
90 percent I turn off the generator because the charge rate is so low it
isn't worth the waste of fuel.
The
Honda EU series is very quiet and fuel efficient.
I
have heard good things about the new Honda EU series of generators.
These generators are actually DC powered and supply an onboard inverter.
the inverter puts out a sine wave and is very clean. the engine speed is
varied by the demands put on the inverter. They run a very long time in
situations like construction where you need the occasional electric
drill or saw.. an old fashioned kind sits there humming along at 3600
RPM no matter what the actual load is.. very smart idea from Honda.
Finally,
having a generator makes you much bolder about using power from your
wind/solar gear.. being overly conservative with something that is there
if you use it or not is the same as the knucklehead that leaves his
lights on in the daytime, it's a waste. You paid a lot for the
solar/wind gear, use all its output to best results.
Batteries
Energy
collected by a wind generator or solar panels is stored in batteries so
it can be used later and probably at a much greater rate than it was
collected. There are several types of batteries but for the off grid
home its hard to beat the old fashioned lead-acid deep-cycle battery. I
started out with a set of 6 golf cart batteries, these are 6 volt and
220 amps each. they are durable and a great battery to learn on. They
can take a lot of abuse and can be moved around easily at 65 pounds
each.
The
golf cart battery is commonly available and is great to learn on. At 65
pounds, 6 volts and 220 amp/hrs 2 or 4 of them make a good battery bank
for a cabin or motor home. I have sold and installed quite a few of
these and they work well.
A
golf cart battery is the minimum sized battery for off grid power...do
not use the so called deep-cycle boat or RV batteries found at auto
parts stores.. They don't last long.
Plan
ahead, buy batteries in sets of 4 and if in doubt of the size battery
bank you need, round up to an additional 4 batteries. This way you can
change from 12 volts to the much more efficient 24 volts later by simply
rewiring. Adding some new batteries to a set already in service is NOT a
good idea.
After
2 years of living with the golf cart batteries it was time to upgrade to
24 volts. After living here several winters I knew I needed more
storage.
I
chose 8 L-16 HC batteries. These are much larger 6 volt batteries. An
L-16 HC takes about the same floor space as a golf cart battery, however
it is twice as tall and twice as heavy at 132 pounds.
Oddly
enough, the golf cart batteries have hooks for snap on handles. The much
more awkward L-16 HC does not.. Guys, please, there are no forklifts
here in the woods! My set of 8 add up to 830 amps at 28 volts. Weight,
nearly 1,100 pounds.
The
L16-HC battery. A real workhorse. 132 pounds each, 6 volt and 415
amp/hrs. I have 8 of these. When hauling batteries strap them together
on a sheet of plywood with a ratchet strap so they will not tip over.
L-16
and L-16 HC batteries are commonly used in off grid applications. They
are also used in forklifts, floor scrubbers, etc. They are available at
most battery wholesalers. Select your battery location carefully. Will
the floor be strong enough to support them? Can you vent the hydrogen
that is created when charging outside without too much trouble? Will
they be warm in winter?
A
batteries advertised rating is at 75 degrees. At 32 degrees it is down
to about half that. Think of the last time your car sat all night in the
cold.. the engine turns over much more slowly because the chemical
reaction in the battery is slowed by the cold.
Battery
connections need to be as short as practical without blocking the cells
for watering. Connections need to be clean, metal to metal. shine
everything with a wire brush, bolt tightly and then coat the terminal
and connector with Vaseline. This will keep the connection from corroding.
I
also place a short piece of copper tubing next to each positive
terminal. This will corrode away if there is any acid present. You will
know cause it will turn green. If you have your charge controller set
properly, you shouldn't have a lot of gassing anyhow.
When
working around batteries, be very careful, a dropped tool could short
out a battery and could send you staggering blindly for the door...or
worse... be careful.
I
have a screwdriver somewhere around here that had its tip vaporized that
way. About 3/4 disappeared and reappeared in my lungs as I boogied out
of there. I now use a screwdriver that has rubber tubing over the entire
length except for the blade itself. I also have a crescent wrench
wrapped in several layers of electrical tape in case I drop it.
When
adding water, wear goggles and have a flashlight to check water levels.
It is very hard to see the water in low light and usually all you can
see is your own reflection.. get a good quality flashlight and also a
small funnel to prevent spills. Use only distilled water.. never put tap
water in a battery. pure water does not conduct electricity, it's the
minerals or salts in the water that do.. never put anything but
distilled water in your batteries! It is available at most grocery
stores. Keep several gallons on hand.
Avoid
watering the batteries when they are discharged... The electrolyte
expands when charged, if you put in too much when they are drained, you
will have a mess to clean up later. I learned that the hard way. I check
my battery water level every 2 months.
Size
your batteries conservatively, Having more than you need is a win-win
situation. Falling asleep on the sofa in front of the TV or just having
a guest for a week or two will tax your system especially in winter.
Having that bigger reserve will keep things going. The flip side of this
is that in average use the batteries will be cycled down much less with
a larger battery bank making them last longer. It reminds me of folks
running into the gas station and getting $5 of gas only to have to keep
coming back. You got to watch a mile down the road, not over the end of
the hood. Play it smart.
Most
people add up their daily power loads and figure on a week of clouds and
then buy the batteries. That's a good start. However, consider the
occasional wallup they will take by using an air compressor or any
combination of large appliances either intentional or accidental. I tell
people it's like pulling a car out of a ditch- You don't pull it far but
you need a strong rope. This is called 'brute force amps' and you must
consider how much the battery bank can deliver without damage.
Choosing
a Kitchen Stove
Kitchen
stoves in an off grid home must be propane. Avoid the piezo-electric
start models. Buy one with pilot lights and turn them off. You will be
in there anyhow making sure the regulator is on propane and not natural
gas. If backwards you will have burners that resemble 12 bananas coming
out.
There
is a tiny inline brass screw that cuts the gas to the pilots. The oven
pilot will remain on however, it is a minor drain on the gas supply. I
use one of those grill lighters that is a lighter that resembles a
pistol. It ran out of gas long ago. It doesn't need to make a flame,
just a spark to light the burners.
Some
ovens have a 'glo-bar' in them. This is a resistive heater that can use
more than 500 watts. Make sure it doesn't have one of these.
Having
a microwave is nice, in summer. you will more than likely have more
electricity than you can use so try to heat water and do whatever
cooking with the microwave and save the gas.
Buying
gas off season saves me as much as 50 cents a gallon. I have a 250
gallon tank that lasts more than a yr. The propane company gives cash
customers a discount when ordering more than 100 gallons. I am below 20
percent when i call. Do not allow the tank to get below 10 percent. By
law they are supposed to test the tank. At your expense of course.
Cooling
Cooling
needs are offset with higher solar energy production in an off-grid
home, so at least there will be decent output from your array when you
have a need for cooling. The same holds true for the refrigerator, if
the house is a bit warmer because of a hot day, the fridge will be
working harder. The flip side of that is that a solar array will be
producing more energy than if it were a cloudy day, when of course
cooling demand will be down.
Attics
should be well vented. An unvented attic, even with light colored
shingles will be 150 degrees or more on a warm summer day. Basically
what happens is this, in the morning everything is fine.. about 9 AM the
attic begins to warm up. By noon its really hot up there and the
insulation begins to absorb warm air. by the end of the day it is
holding and transmitting heat through the drywall ceiling into the
house... hours after sundown the heat trapped in the insulation is still
warming the house and keeping the AC system running.
Look
around, Houses are made of single row stick frame, have little overhang
and no consideration for orientation to the sun. Many houses even have
dark colored roofs, in one of the sunniest places on earth. Move on in,
turn up the AC and stay 30 years. Is anyone out there paying attention?
The cost of ownership is a big part of a home. How much more will the
homeowner pay with the black roof than the one next door? Shingles last
nearly 20 yrs if put on right, even under the scorching heat. Think
about it.
Every
attic should be vented, and not just for cooling purposes. In winter an
unvented attic will fill with condensation which will be absorbed by the
insulation, The R factor will be reduced to nearly nothing and you could
actually get water damage seeping through the walls and ceilings. Mold,
rotten wood, odors and high heat bills will result.
Natural
convection and wind is best but can be helped with very little energy
input. A small 24 volt fan connected to a single 50 watt panel will move
huge amounts of air through an attic. As the sun rises higher in the
sky, the panel will run the fan faster and then slowly taper off until
sunset. A perfect match.
If
you are using grid power, fans with thermostat switches built in are available
for around $40. They are pretty easy to install, especially in a
shingled roof. Remember, for more air to get out, more has to get in, so
the vents under the eaves have to be looked at and probably more added.
I see many house, even new ones with inadequate venting.
If
you live in the southwest there is a good chance you have an evaporative
cooler. If you do, you first must realize, like an engine, what goes in,
must go out, at the same rate. I go into so many buildings and homes
that have a large cooler running and nowhere for the air to escape. All
this does is make noise and waste power. The humidity level is usually
overwhelming. Opening a window slightly in each room, starting with the
rooms that need the most cooling of course, is the most obvious action.
If
you do live in a house with a pitched roof and an attic, there is
something you can do that will really make a big difference.
A
friend of mine asked me to check out his house and see what He might do.
After a minute or two I noticed a large opening in the garage ceiling
into the attic. I also noticed that He had no windows open. The only air
that was escaping was through cracks and under doors.
Once
the garage door was closed, attic access door removed and the door from
the house into the garage opened, the cooler was cooling the house much
more effectively and since it was exiting through the attic instead of
the usual windows, It was getting rid of all that radiant heat. A grid
shade meant for large florescent lighting now is in place of the missing
attic access door. Easy solution, right there all the time. Cost: $10.
All
the house needs now is a little more ridge venting, a thermostat for the
swamp cooler, tinting on the west facing windows and some shading built
between spans between the pillars on the west side of the house. This
would keep the blazing sunset off the house. He could come home to a
nice cool home every day. The garage door is uninsulated, but that could
be added to each panel section. Total project cost would probably be
less than $250 in materials and take a weekend to complete at a casual
pace.
Small
improvements like this add comfort and value to your home. Take one
thing at a time, use common sense and before you know it the electric
bill will shrink.
If
reroofing a house or building new, choose light colors for the roof
material. It is far easier to reflect heat off to begin with than to
absorb it and then try to move it away. The next time you see a black
car parked next to a white one, put one hand on each.. big difference.
Efficient
appliances not only use less energy, they give off much less heat by
product. an average home or office full of incandescent light bulbs, old
fashioned computer monitors and maybe a fridge or two tossed in will put
a great toll on the air conditioning system.
The
energy used by compact fluorescents, LCD computer monitors and a
sunfrost fridge would be between 20 and 25 percent of the load and doing
the same work. To give you some idea, an average person burns enough
calories (Latin for heat) to equal about the same as an old tech 100
watt incandescent light bulb.
If
you have ever been stuck in an elevator with a bunch of people, you know
how the temperature rises. Now, think of the electrical load of the
average office, say 2,500 watts, sort of like 25 people crammed into an
elevator. Replacing the old technology with the new as the old stuff
wears out would be the smart thing to do. The AC system would have a lot
less heat to remove also, saving even more energy.
Electricity
From the Sun
Solar
Power
My
friend John Gonzales from Tularosa Communications takes a break from
working at the ISP and gets on the roof. Homemade rack was made from
locally obtained aluminum angle and a lot of drilling and bolting. I
snapped a line on the roof with a chalk line and built the rack in place
using the existing holes in the panels and one of the rows of bolts
holding the roof metal down as a pattern.
Set
of 6 BP90, 90 watt panels. This set is big enough to run a home along
with a wind generator or a back up generator if properly thought out.
Solar
panels convert sunshine into electrical current. You can charge
batteries or run something directly like a fan in the attic. This is a
great way to use a panel. The demand for cooling will be proportional to
the panels output. You could also pump water, etc. Panels come in many
sizes ranging from less than a watt to 150+ watts. I like the 75 watt
size. they are easy to handle while working alone on a roof or going up
and down a ladder. Keep in mind, the bigger the panel, the less per watt
it usually costs so shop around. Also, do you plan on going with 12, 24
or 48 volt? If you want to start out with 12 and later change over to 24
later, get your panels in multiples of 2. If you ever want to go to 48,
get them in multiples of 4. You may end up with an odd number and that
missing panel you need just may be discontinued now.. plan ahead.
Any
small shaded area on a panel will greatly decrease its output. I
estimate that a 10 percent area shaded reduces the power output more
than 50 percent. A few wet leaves sticking to a panel will really hurt
performance. Remember one thing about trees, they grow. Trim or cut them
down if you have to. Live with your system for a yr. December 21st will
give you the lowest sun angle. check what is casting a shadow around your
array and deal with it.
When
choosing a charge controller, get one that will handle enough current
for any future upgrades and also one that is voltage selectable. Most
larger controllers have a tap for 12-24-48 volts. The trace C-40 and
many other controllers can be wired 'backwards' and turn something on,
such as an attic fan or water pump when the batteries are full. This
assures getting full use of the power generated from your solar array or
wind generator. Turning on attic fans, evaporative cooler, or pumping a
water tank full would be a few wise uses for this surplus power. Very
important, don't connect controller when the array is in the sun or the
load is on, in diversion mode, it could zap the controller's
electronics.
|
The C-40 charge
controller/diversion load controller
|
Neighbors
300 watt array. He had 2 75 watt panels. I sold him two more and he
built this rack. He is really pioneering it down there right now.
|
Inverters
An
inverter takes battery power, DC, either 12, 24 or 48 volts and turns
into alternating current.. AC, just like what's coming out of the
outlets in nearly every home in the US... just homemade. Most commonly
is modified sine wave, these are cheaper than the better quality true
sine wave inverters and can cause some buzz on inexpensive stereo
equipment. Some cordless tool chargers go bad on modified sine wave
power.
My
Trace DR 3624 inverter/charger.
True
sine wave is really nice if you can afford to spend more money on it.
cordless tool chargers wont know the difference from grid power and
stereos will sound nicer. One way to avoid the stereo problems is to use
a high quality car CD/stereo. I have a pioneer CD player that is using
regular small house speakers. It operates on 12 volts.
I
am not sure about true sine wave but I can tell you that an AM radio
will be wiped out by inverter noise. You can twist the heavy gauge leads
from the battery to the inverter and of course it should be grounded
well. Still, it is difficult to hear weaker stations.
Trace
sells a remote switch that comes with a 50 foot cord. I like having this
option because with the push of a button I can eliminate inverter noise
when i am listening to the shortwave. I installed the switch in the
radio room.
Laundry
Washing
clothes uses energy in many forms. Electricity is used of course-
running the washer. Also, energy to pump and heat the water. A well
designed washer saves a lot of energy. In an off grid home its a
necessity.
It
took me nearly two years living here before I could afford a washer and
escape the weekly trip to the laundromat. I bought the Staber 2000. At a
discount price, still $925 plus freight, it was a big purchase for me
but it used about 1/3 the water and 1/2 or less the power of the usual
suspects.
|

The Staber washer
|

Close-up
|
Many
washers agitate the water by a back and forth motion, electrically its
like filling a shopping cart and then jerking it back and forth. Most of
the energy is used to arrest the motion and then reverse it. It also
wears on the clothes because of the friction. Who's idea was that !?
The
Staber spins in one direction for a while, then the other. It can get by
with this by design. The inner tub that contains the clothes has 6
sides. The bottom of the outer tub that holds the water is formed by 4
equally spaced 45 degree corners.
As
the inner tub turns the water is forced in and out of hundreds of holes
that are in the inner tub by turbulence and cavitation in the water.
This accomplishes the same result as the jerk and yank method, only
without overheating the poor inverter, killing batteries or just
spinning the meter faster for you on the grid type folks.
Of
course the Staber is a natural for the southwest, It uses 15 gallons of
water instead of the average 45. figure 10 loads of wash a week for a
family, that's 300 gallons of water that isn't used... do the math. It
could really make a difference.
Most
laundry is done in warm or hot water. Heating 15 gallons takes 1/3 the
energy of heating 45. Pretty simple logic, right?
Because
the Staber uses less water, it uses less soap as well. I put a little
under half what is recommended for a regular washer.
I
catch up to 70 percent of the water used here from the roof. Rain water
does not contain minerals like ground water does, In this area, the well
water is awful. The soap has to fight the water first, dirty clothes
second! Rain water is soft already, free of minerals. Clothes come out
smelling good and feeling soft-even with ordinary soap.
The
Staber spin cycle really hauls. The clothes are nearly spun dry. This
would really save energy if I were using a clothes dryer. I do have a
gas dryer, I use it only occasionally. The clothes line works just fine.
The
Staber uses 110 volts AC, ordinary household power, so having an
inverter or running the generator is necessary. If you want to keep it
simple and go without an inverter, wire for DC only, get a charger and
use the generator at night for battery charging while the washer runs.
The Staber seems to pull no more than 500 watts even while spinning so a
small inverter should do fine. My inverter can run an air compressor and
a shop full of tools so there is no worry there. I do usually wait until
10 am to 2 pm to do the wash. This takes a load off the battery system.
Lighting
Natural
lighting should be used as much as possible along with light colors to
help brighten the room. Skylights are a nice way to bring light into
rooms that would most likely be on the north side of the house.
As
for electric lights, I have compact fluorescents in every room. I also
run 24 volt DC wiring to each room for low voltage lighting. This is a
efficient way to go if the only thing on is lights, an inverter running
at low power levels to supply 20-100 watts is a inefficient way to do
it.
Having
DC lighting also makes sure if there ever was a failure with the
inverter, you would still have lights. The same holds true for the refrigerator.
Another great bonus to this is it leaves the inverter unburdened to do
other work. 80 percent of the time my inverter is asleep. It is always
ready but it isn't kept puttering along running the small stuff.
Inverters
are rated for efficiency at high power levels, usually at 2/3rds of
maximum output. at 50 watts or less, it may approach 60 percent efficiency.
A 50 watt light burning will take more like 80 watts from the battery in
that situation. The trace DR series of inverters takes about 8 watts
just to be running without a load on it and they are very good. The
cheaper ones use much more. the trace DR (and other high end inverters),
have sleep mode. This way when there is nothing switched on, it I will
shut off. Set the sleep mode and save some power.
DC
lights avoid the inverter coming on so all things being equal, they save
a lot of energy. Although still expensive, LED lighting is very good for
low light situations and they use very little power. I have one that was
a truck turn signal, it lights up a room quite well and uses just 7
watts. It should last for many years as well. It 'hides' on top of a
pedestal lamp.
Lightning
Protection
Lightning
is a threat to any home. An off grid home might be out in the open or
worse, on top of a hill where it is more likely to be struck.
Proper
precautions need to be made to protect sensitive electronic gear such as
inverters and charge controllers. I have had people explain to me that
grounding something increases your chances of lightning. Well, that is
wrong, sorry. Voltage potentials high enough to jump through a mile of
air are not going to notice enough difference in path resistance between
hitting the tree or the ground a few feet away or your roof. The
difference is when you do take a hit or a near hit, the path to ground
is as low resistance as possible. The tree goes up in smoke because it
impedes the energy, and pays the price.
Metal
objects act like capacitors when they are ungrounded, building up static
charge until they have enough voltage potential to jump off or through
to something, or someone else. Every electrical ground and neutral wire
should be bonded properly and all ground systems bonded so they offer
the same potential, no matter where they are struck. Metal roofs, wind
generators and solar arrays are right in the shooting gallery. Make sure
it is all properly grounded.
I
have 6 ground rods around the house and 3 at the tower. All 8 ft long
and driven in all the way, just 6 inches showing above ground. Ground
rods must be all connected (bonded) together. If they are not, a surge
from lightning will jump through something plugged into the wall to get
to the next ground rod that isn't already saturated with energy.. like
water, it will seek an easier path and it takes just microseconds to arc
through and destroy some transistorized gadget. This problem condition
is called a ground loop and you want to avoid it.
6
gauge bare copper wire is strung between all the ground rods and those
wires are buried 6 inches deep. On the lower end of the house there are
'bleeders'.. long wires running downhill about 50 ft. The more contact
with the earth, the better. The tower has the same thing. Each leg has a
50 foot long bare wire extending out. Planning any earth moving? place
as much wire zig zagging around so you can bury it. Leave the end of it
long enough to tie into the ground system.
In
each AC outlet there are two MOV's or Metal Oxide Varisters. This is a
device that presents an open circuit to the normal 120 volts. If a power
surge occurs and the voltage jumps to 140+ volts they conduct and give
the hot and neutral wire a direct path to ground. If the surge is potent
enough, the MOV will be destroyed and you will have to replace it. You
will know when one goes, they smell pretty bad. Some times they trip the
circuit breaker first, sometimes they fry. Low voltage versions are
available and can be put on the wiring coming from the solar panels and
wind generator as well.
The
junction box that connects the leads from my solar panels has a
lightning arrester as well.
Panel
Mounts, Racks and Trackers
Solar
panels can be mounted just about anywhere. They are put on off grid
homes, motor homes, traffic lights and satellites in space. There are
some considerations to picking the method of mounting them, however.
First
of all, due south isn't always the answer. Do you have a clear shot of
the southern path of the sun on the shortest day of the year? If there
is a hill or maybe trees that are located on someone else's property?
You have to aim the array in middle of the best part of the sky that you
have.
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I
built this rack in place. I used the row of screws that were
already in the roof and use the existing holes in the panels. Snap
a line with chalk and go to work. The rack vertical supports are
drilled in 3 places, winter, summer and halfway for spring/fall.
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I
added 2 more panels when i decided to get a Sunfrost fridge. In this
photo, panels are down in the summertime position.
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If
mounting panels on a roof, you can build your rack accordingly.
Remember, a small shadow cast on a panel cuts its output dramatically.
Your panels might be safer from thieves but you may have to get the
garden hose out if wet leaves get attached to your array. Also, the
panels should be adjusted for tilt angle at least 3 times a year, so
either arrange it so that you can swing an arm from the ground or get
used to climbing up on the roof occasionally.
This
array belongs to one of my neighbors. He had 2 panels already and I sold
him 2 more.
If
you want to mount the array on the ground, a sturdy rack of steel pipe
or wood set in concrete will do. I don't have a welder so I have
mastered the plate and muffler clamp method. If you wanted to spend the
extra money, a tracker could be set in concrete and it will follow the
sun.
My
favorite cheap ground method is the old C-band dish mount. Keep an eye
peeled for the solid 9-12 ft dishes that are scattered all around. Don't
go for the mesh dishes unless you are mounting just a small panel or
two. They are pretty flimsy. These mounts are usually made to fit a 6
inch steel pipe. Well casing pipe is available, sometime free. You will
need to have it cut however. If you have a cutting torch, cut it off and
use the jagged end to place in the concrete.
The
solid dish mounts are very heavy and high quality. They have adjustments
for all directions and you can replace the motor drive with a trailer
hitch lift, as in on a boat trailer. If you are skilled in electronics,
a homebrew drive system could keep it aimed at the sun. Another bonus is
that people will usually thank you to haul this stuff off. I am
considering options for the old dishes. Fake UFO to scare tourists?
Gigantic 3 bladed wind generator? Prehistoric sized bird bath? Roof for
hot tub.. any ideas?.. bring 'em on.
If
you are on the south slope of a hill and a ways back from your property
line, there are few worries. If you are on a north slope and close to
the line, figure out what your latitude is and offset 15 degrees and
check for tree lines and the possibility of non believers bringing in
the dreaded power line poles.
Remember
this, trees grow and grudge fences can be built so figure in all these
things before committing to a spot.
If
you are going to have a 12 volt system, get at least 4 gauge wire unless
the array is mounted very close, within 25 feet. It is sold quite
reasonably for bringing in 220/440 power to large on grid installations.
It is stiff and difficult to work with but it works quite well for this
purpose. You can use thinner wire for 24 and 48 volt but, hey it's not
that much more money and you have less losses.
Phantom
Loads
A
phantom load is a device or appliance that uses power even when switched
off. The average home is full of them. Off grid homes must have this
under control to even consider running the home with solar or wind
power.
Every
home in the US has a TV and VCR sitting there quietly draining power
away from the grid. The total phantom load from this stuff of mine added
up to 39 watts. At the push of a button it becomes zero. Just imagine
every home in the US doing just this simple fix.
It
may be hard for you to believe, but the TV set in the guest bedroom that
hasn't been on in months is most likely using much more than your coffee
pot or water pump. It is sitting there quietly burning maybe 10 watts,
all day, every day, all year.
Phantom
load total for the unused TV set, if 10 watts an hour is 240 watts a
day...Don't believe it? Go room to room and turn everything off. No
water running, no ceiling fans.. nothing. Now, go out and look at the
electric meter- Wow! still moving.. How can that be?! compare the unused
TV set with the coffee pot, it uses maybe 1500 watts for 5 minutes once
a day, or about 125 watts a day.
VCR,
Mine measured 6 watts. About 150 watts a day.
Microwave
with clock/timer.. 5 watts. 115 watts a day. Get one with a manual timer
when the old one wears out. It doesn't use any power while sitting
there. Mine sits plugged in all the time.
Here's
a big one, the very popular DSS satellite dish. even when off it uses
the same 25 watts. 25 x 24 is 600 watts per day. That's about 90 minutes
worth of production from my array... to have something OFF! A simple
computer power bar or even nicer, a switched outlet that costs just $4
installed nearby can switch it off. I wonder how many DSS dishes there
are in the US sipping that 25 watts apiece? If switched off Would it
replace one nuclear reactor or strip mine?
Another
sad fact is that many people use these receivers for listening to
music.. using their 200 watt TV just to use that 99 cent speaker in
there! What a waste. More power used and more heat generated. The DSS
receiver has RCA plugs coming out. A quick trip to radio shack and you
can buy a small, efficient amplifier that will run your speakers and put
out much more powerful sound. This is an upgrade over the TV speaker by
far and eliminates about 120 watts per hour by not having the blank TV
powered up.
Any
electronic device has a certain lifespan built into it. Running the TV
when not needed is wearing it out. Preserving the television longer more
than makes up for the $19 amplifier.
The
DSS receiver could easily be rebuilt with a 10 watt per channel audio
amplifier in it. That and a real power switch would make a tremendous
difference in the load on the grid. See, it isn't that hard, its just
understanding the problem. Government solution... build more power
plants...Run more power lines... Make dumb people happy. You get what
you deserve. Learn. get involved. Tell others.
Of
course, there are so many opportunities to save energy that are not
phantom loads. I work as a service technician, so I have been in
thousands of offices and I see a common theme: Computers 'have to be
left on'. Well, if it is tied into some crucial network operation,
maybe, but rebooting a computer takes just a minute, so check. Also, Why
is the screen saver so popular when there is a power switch right there
that would truly extend the life of the monitor and save power as well.
The monitor can be off and the computer can continue to operate. Very
often I see a empty room with several unattended PC's idling along.
An
old fashioned tube style monitor burns about 100-170 watts per hour.
This creates heat in the office as well that has to be cooled by using
even more energy. If buying a new PC, get a LCD screen. Even with it's
'wall wart' power supply that is real junk, it still uses just 20 watts.
I run mine directly with my 12 volt supply that converts 28 volts into
12 so I can run a car radio and some other things. I read 15 watts drain
that way. Conservatively, the old CRT tubes use 125 watts more apiece
than the new LCD monitor.
Here
in the mountains that figures out to about 1 1/4 cents an hour less cost
for electricity per unit. Eight hours per day use, that's 10 cents a
day, 50 cents a week, 25 bucks a year. Figure the monitor will be there
for 3 yrs, that's $75 saved. Of course the monitor cost a bit more to
begin with, however I didn't figure in the 125 watts of HEAT added to
the building that the AC unit has to battle. Works out pretty close and
besides these things are cool. I hung mine on the wall.
All
electronic devices have a lifespan engineered into them. Buy high
quality gear and use it wisely. If left on needlessly, there is no doubt
it will fail sooner.
I
see ladies sitting at desks with 1500 watt space heaters blowing on
their legs because the air conditioning is set to 60 degrees and the
controls are set in spring and unbolted in the fall. Why is this going
on? Crazy.
Often
I see a hot coffee pot with about an once of burned up coffee in it.
That coffee pot, if left that way for the afternoon, will use about half
as much as my house does in 24 hours.
Most
office machines, copiers and printers to be precise, use huge amounts of
power. The reason is that the xerographic process uses heat to melt
plastic ink onto paper. This works better than any other printing
process so will most likely be around a bit longer.
For
the last 5 yrs or so, those devices have been built with energy saving
timers that are fully adjustable from 5 minutes to 4 hrs, one timer runs
out first, switching the heaters off or to a reduced level. This also
makes cooling fans run slower, pulling in less dust as a bonus. The
second timer will switch the unit off completely.
How
much time goes by between copies in your office? Make an estimation and
add 10 minutes and that's the 'go to sleep timer' setting. Add 30
minutes to the first number and enter that for the second timer. Enter a
higher number to the second setting to take into account lunch breaks or
whatever. It isn't carved in stone, so play with it until the hollering
and griping subsides.
I
have been told that 'it takes more power to restart'-- Hmm. really?
Well, let's go over that theory. Let's use the PC as an example. Let's
say it runs just 5 hrs when not in use. It's probably all weekend but
lets go with just 5 hrs. That's about 750 watt hours. Now, let's imagine
that it could possibly use that much in the 3 minutes it takes to boot
back up.
3
minutes is 1/20 of an hour so, that would require a 15,000 watt load for
that 3 minutes to equal the 5 hrs idle time. Even if it took 1500, it
would possibly trip a circuit breaker and most certainly you would see
the lights dim. There are just too many falsehoods out there. Power
leaks are like water leaks, only you can't see them. That is why there
are so many of them.
How
much does it use..? good question. Most appliances have a tag quoting
some number on it. I have found that it is rarely accurate and
fortunately, usually a bit less than what is quoted. I have a meter
called a Kill-A-Watt. It was $30 on sale at radio shack. It plugs into
the wall and then the device plugs in and the measuring begins. Leave it
plugged into the fridge for 24 hrs and prepare to see a huge number.
There
you have it. There is no big mystery to going off grid, it's just
knowing where it all goes and fixing it. Living with a high electric
bill while on the grid is optional, not a requirement. I use a maximum
of 3000 watt hrs per day on average. Any more than that and I run out
after a week.
When
you are off grid, you KNOW what you use because you know what you have.
Being plugged into an endless supply makes it too easy to get careless
and lazy. Why do you think the government wastes all that money, because
you just ain't paying attention, that's why.
Many
people give the 'I don't use all that much' line when I ask about their
habits. Well, to that I ask, how much do you use exactly? If they don't
know, there is a problem. Ask someone how much they owe on their car
loan or visa account.. I bet they will be pretty close. Why is it any
different? It's invisible that's why.
Power:
Keeping Track of It All
Knowing
where and how much power is being used is essential to the off-grid
power system. I use the Tri-metric meter. It shows at a glance how much
of a surplus or deficit I am running, state of charge of the batteries
in 5 percent increments, battery volts, net gain or loss, and several
other functions. You can see exactly what each appliance in the home
draws. Its a very important item!
My
Trimetric 2020 ammeter. Showing 85 percent state of charge on the batteries
after long day of sharpening sawblades, surfing the web and doing
laundry. lots of lights on too. My battery bank is large for my usage.
15 percent represents about 2,500 watts.
The
inverter I have has a sleep mode that takes over if no loads are
present. This keeps the inverter from idling when not in use. Idle power
is about 10 watts per hour. I am away for about 12 hrs a day, maybe
more, so, that's 120 watt-hrs that would have to be generated. Like
money, Its far easier to save energy than to make more.
When
the inverter is asleep, it puts a pulse on the house wiring.. if
suddenly it senses a load, it will come back online. There is a split
second delay when squeezing the trigger on a drill for example. I can
remotely turn the inverter off also from inside the house.
If
the inverter is not asleep, of course power is in the house wiring.. for
this reason I bought illuminated wall switches for every room. If these
light switches are not blinking, I know that I forgot to turn something
off. before going to sleep or running out the front door, I know what is
going on. It has avoided a lot of accidents here. Of course this doesn't
help with loads that are powered by DC power, but I am pretty careful
about not leaving those lights on.
Rain
Water
In
the past it was common practice to catch rainwater, especially on farms
where large barn roofs and thirsty animals made a good combination. My
rainwater catcher started out as a single 1550 gallon tank set at the
corner of the house. I quickly found out that having just a 1550 gallon
tank was like having a single battery in the middle of a wind storm.. I
just couldn't catch enough. Watching the tank run over only to make the
driveway muddy was very frustrating.
Rainwater
is great for plants, showers and of course flushing the toilet.
Evaporative cooler pads will not load up with minerals because there
isnt any minerals in the rain water. You will also use less detergent in
the laundry.
I
installed standard raingutters on the house and used a 1 inch drop in 18
feet using the center of the house as a starting point. This makes half
the water run off each corner of the house. The big thing you don't want
is low spots anywhere in the system. Water is very heavy and will bring
the gutters or pipes down easily if not installed correctly.
There
are 7 downspouts between the garage and house and all of them go approx
12 inches below the level of the inside floor. I figured this height
based on hanging the 4 inch pipe from the decks that were to be built
later.
The
4 inch pipes run the full perimeter of the house and they have enough
drop so that the water drains out in one spot. I could have easily
gotten by with 3 inch pipe, but at the time had no idea how much it
would handle and where the bottlenecks would be.
The
catchtank and roofwasher sits at the corner of the garage. The
pressure pump sits temporarily on a cement block.
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A common trash can is the reservoir
for the float valve. After 25 gallons goes here then it can start
filling the tanks.
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Most
of the rainstorms here occur during the summer monsoon season. This
feast or famine style weather dictated a more elaborate storage system.
I ordered 3 3,000 gallon tanks from Larry Penny in High Rolls, NM. He
brought them within yards of where they needed to be on a trailer. The
system will now hold over 10,200 gallons of rainwater. That is what i
expect to get over the monsoon. If I see the main tanks run over this
summer I will save for a fourth big tank. I made sure there was room
there for it.
Here
is my main tank setup. 9,000 gallons are stored here. That's 9 inches
worth of rain with the little house that I have. When the decks are on
and the roof extended, it will take about 7 inches. This flat spot was
dug by hand. It is about 10x30 feet. It is perfectly level. The tanks
fill up equally. They are attached together at the bottom.
In
spring, with just enough water hauled in to get by, I will be ready for
the next monsoon with near empty tanks. If you are sitting for a long
time with a tank full of water and nowhere to put more, you are hauling
in too much. You should always have room for at least a few inches or
rainfall.
I
placed the 1550 gallon tank near the the corner of the garage where a 4
inch pipe that travels the full perimeter of the house and then across
the back of the garage where the garage downspout ties into the 4 inch
pipe. It takes 1 inch of rain to equal 1000 gallons with a 1600 sq. foot
roof. don't go out and measure your roof because it is sloped.. measure
the amount of ground it covers, no matter what its shape.
On
my system, before it gets to the tank, the water enters a 'roof washer'
this makes sure that the first 25-30 gallons of water dumps on the
ground, this gets most of the dust and pine needles before making it to
the strainer- without the roofwasher the strainer would be quickly
clogged with debris. You should size the roof washer to dump 1 1/2
gallons for every 100 sq feet of roof area.
I
designed my own roofwasher using a trash can as a reservoir and the
bottom a 5 gallon bucket as a float. As the trash can fills with dirty
water the float moves up to block the outlet. The water then backs up
and spills over into a 3 inch outlet.
I
inserted some common roof flashing into the "T" to raise the
water level in the pipe approx. 1 inch after the rain stops, the trash
can will drain trough a small hole near the bottom. Once the trash can
drains the valve opens and the 5 gallons or so trapped in the pipe will
drain out.
I
believe this design is better than the ones sold on the internet.
Electronics and tiny valves freeze up or fail. Keep it as simple as
possible.
The
strainer is a common pool 'leaf skimmer' that you would clean a swimming
pool with.. $5 at Wal-Mart. The 1550 gallon tank has a hole bored in it
at the 1200 gallon mark where i attached a 1 1/2 PVC pipe that then goes
underground and under the driveway and downhill to the large storage
tanks.
I
did install a valve in case there was a leak in the main tanks I could
at least keep the whole 1550 gallons. Inside the first 3000 gallon tank
is a filter from a shop vac, wet/dry vacuum. this catches anything that
managed to make it through the first strainer. the 3 tanks are perfectly
level to one another and are connected at the bottom, the water fills
all 3 equally. This manifold pipe is buried under 2 ft of dirt. the top
outlets are plugged on two of the tanks and the third has a pipe that
runs down to the ground and down hill past the tank about 20 ft. Without
this, the water would pour out and erode the dirt and stone the tanks
are sitting on...plan ahead!
The
350 gallons above the outlet in the small tank serves as a buffer for
the occasional cloudburst. Once a day a timer turns on the pump at the
main tanks and runs for 6 minutes, topping off the small tank to the
1200 gallon mark. The timer is adjustable from 1 minute up to several
hours.
I
experimented with how long I needed on average. If it pumps a few too
many gallons, it simply runs back down to where it came from.. no water
is lost this way and no water sits in the pipes where it could freeze.
The timer is set for 1 PM when I am not at home but the sun is usually
already topped the batteries off and there is plenty of power that would
otherwise not get used.
I
can switch off the outlet that powers the timer to keep it from pumping
if I am away on vacation. I am sure its not the perfect system but it
works.
Here
is the Southwest, water is becoming more of an issue every year.
According
to what I read, the average person uses about 250 gallons a day.. this
is crazy.. I can get by on 25 gallons a day without much trouble by
using my Staber clothes washer, low flow toilet and shower head. The
community I live in just issued a "water emergency" where no
house can use more than 300 gallons per day.. wow, I sure hope they make
it..geeez!
Refrigeration
Refrigeration
along with heating and cooling are the big 3 energy consumers in the
home. If you want to lower your electric bill or if you want to go
off-grid, you will need a propane fridge or super-efficient electric refrigerator.
I started out with a propane model. I added foam insulation to it that I
rescued from a dumpster. Doors with windows in them are shipped
sandwiched in Styrofoam. Places like 84 Lumber toss this foam out. It is
usually bigger than a large exterior door. About 7 x 3 feet and 1 1/2
inches thick. Adding insulation to the fridge is an obvious way to save
power.
I
bought a cheap home furnace thermostat and took it apart. I reversed the
mercury switch and it now turns on when hot, not the other way around. I
soldered on some thin wire and it now switches a fan when the
temperature around it gets too warm. I noticed a reduction in run time
after this add-on. I also attached a 2 ft section of pipe to vent the
hot air up and away from the cooling fins. It seems logical to do these
things to appliances. If people demanded it, manufacturers would build
this stuff.
I
later switched to an electric fridge because I had enough surplus power
to run it. Not using the power you make is the same as wasting it. Also,
propane is getting very expensive. I chose the Sunfrost RF-12. Anyone
want to buy a nice 5 yr old Dometic?
An
old clunker fridge may burn anywhere from 300-500 watts and run 12 hrs a
day, 3600-6000 watt/hrs a day. The Sunfrost uses 375-500 watt-hrs per
day depending on temperature. Just think if every refrigerator was
replaced with a Sunfrost as they wore out. A lot of pollution would be
avoided and less power plants built. Most people don't think of the cost
of ownership, just how much to get it past the cash register. Do the
math, it is better to go with the efficient model.
The
Sunfrost is available in 110 volts AC so you can certainly use it if you
are on the grid. I would go with 4 golf cart batteries and a small
battery charger along with the 12/24 volt Sunfrost for a blackout proof
fridge. These four batteries could be charged at first with a charger
and later 2 small panels could take over most of the load. Summer
surplus could be used to run an attic fan. If doing this get a charge
control that can be used as a diversion control to switch on the fan.
This would be one of the wisest investments to make for lowering the
electric bill.
No
matter what type of fridge, you may have and how you may run it, In
wintertime up in the mountains, A few 2-litre pop bottles left out
overnight to freeze and then placed in the fridge to thaw back out cuts
the energy use dramatically. Get 5 or 6 of these bottles so you can
rotate them. Fill them within 4 inches of the top to allow for
expansion.
A
closed loop copper water/glycol line with coil and 'flywheel' tank
outside on the north side of the house filled with pea gravel could do
this automatically. Its an idea I have been thinking about for a while
and I will someday do it.
Energy
production with my system is down at least 25 percent in winter over
summer. This method of getting some natural cooling helps balance this
out.
Saving
Water
There
are many ways to save water in your home. Here are some of the things I
am doing.
The
toilet
This
uses a large percentage of the water and should be looked at first. Is
it a low flow model? If not, it should be. I use a 1.4 gallon toilet.
Actually it uses a little less than that because it always seems to get
the job done and still have water in the tank.
The
old type toilet uses about 4 gallons per flush. mine uses just 1.4. that's
2 1/2 gallons saved every time its used. If you live in a house full of
people, it sure would be a wise addition. Mine cost just $60 with
everything I needed to install it. Say the toilet gets flushed ten times
a day, that's 25 gallons less than the old unit. I believe that everyone
should switch to the new model toilet immediately.
The
nearest big town to me, Alamogordo, NM has about 35,000 people. Let's
say two flushes per day per person, 70,000 times... multiplied by 2.5
gallons saved that's 175,000 gallons a day that's not gone to waste.
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Some
water saving ideas worked out better than others.
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Shower
head
Another
item is the shower head. Mine allows about 1.5 gallons per minute flow
max, it has a valve so you can even shut it off and scrub for a while.
An $9 item that will save $. Since its hot water you are saving it saves
gas or electric too. I bought it at Wal-Mart for $8.
If
you are someone that lingers in the shower, the shower head would save
hundreds of gallons per week.
Washing
machine
Get
the best energy efficient model available. I bought the Staber 2000. It
uses 16 gallons compared with 45 or so an old type washer uses. If you
do ten loads a week you would save 1300 gallons per month of most likely
warm or hot water. The electric bill will definitely go down. The Staber
also saves on detergent. Again, using Alamogordo and the 35,000 people
as an example, washing 2 loads of clothes per week, that's 30,000
gallons per day saved. Most people wash more than 2 loads per week so
the number is probably higher.
Swamp
cooler
These can be used more effectively by running them less and at reduced
speeds? How? By cooling the attic of your house if possible. Having a
black colored roof with little venting is all too common in this area. I
built my house with twice the recommended venting. sucking the air in
through the cooler and then venting up into to the attic cools the attic
instead of the outside. The reduced attic temps will relieve the load on
the cooler. Perfect. Another smart add on is a thermostat. They fit
right in the box the switch goes in and will turn the cooler on and off
with actual need.
Just
these few actions taken would probably save 250,000 gallons of water per
day. Figure that for every house had gutters and a 1500 gallon tank to
supply the water for the toilets and swamp cooler (rainwater doesn't
ruin the pads like tap water), figure a whole lot more water not pulled
in from somewhere else.
Even
if everyone had no gutters, the town of Alamogordo could set up every
home with the washer, shower head, toilet, gutters and tanks for about
25 million dollars not adding for installation. I also didn't figure on
the buying power of a huge order like that, I am sure there would be
quite a discount.. Taxes would drop, electric bills would drop. Things
would be neater and greener. No wells or streams would be hijacked for
city water. Did I mention the brine water plant will produce much less
and cost much more? Also, where is all the salt going to be taken to? Go
figure.
Towers
For
a wind generator to perform well, it has to be at least 30 ft higher
than any trees or buildings for hundreds of feet around. The higher it
is, the faster and smoother the wind will be. Turbulent air will work
the generator hard and it will be nosier as well.
It
is cheaper to invest in the higher tower/smaller wind turbine than the
other way around. If you ever upgrade to a larger machine, you will have
the tower to handle it. I was lucky to find some military surplus AB-105
tower. I have 75 feet of it. On top is a 15 foot mast that has the Air-X
on it. This gives me 90 feet above ground level and about 110 ft above my
house because the tower is located up the hill as far as I could go
without getting too close to my property line. If the tower ever fell,
it shouldn't make it onto anyone else's property.
The
tower base is set in concrete and a lot of rebar. My ATV made moving the
8,000 pounds of cement and the mixer pretty easy. Jagged rocks were
gathered and broken with a sledge hammer, washed and added to the
cement. 80 feet of rebar was cut into 2 foot lengths and wired to the
base with bailing wire in a grid and criss-cross pattern for strength.
It took most of the day to fill the hole with concrete with
towers is dangerous and unless you have experience, seek someone that
does. Proper gear is needed to work on a tower, work boots, leather
gloves and a climbing belt are absolutely necessary. I have climbed
towers without a belt before and it was very foolish. Trying to work on
a rusty bolt or corroded connector while at the same time, holding on
for dear life is crazy.
Me
tying on an apron filled with nuts and bolts. You shouldn't be fishing
in your pockets for bolts when wearing a climbing belt. With a
belt you can hook on and let the belt hold you, your hands are free to
work and with the proper boots, you can spend quite a long time on a
tower without getting tired. Gloves prevent pinched or smashed fingers
and the burrs that are sometimes waiting to stick you. Saving one of the
best reasons for last, ropeburns, yes all the hazards are waiting for
you so buy quality leather gloves and wear them.
The
base is leveled and is ready for the concrete. I bolted angle iron to
the legs and used them to shim the tower until it was level. My
neighbor lends a hand with the cement. The mixer ran almost all day with
just a few short breaks with no problems. All done with solar of course.
No generator was used except the wind generator.
Remember,
you will be exposed to the sun and wind. Without sunblock and Chapstick,
good quality sunglasses, I only wear Ray-Bans, and a hat. Without
protection you will be in bad shape after a few hours. Drink plenty of
water. Dehydration brings dizziness, poor coordination and confusion,
not good at 7 stories up. If you feel thirsty, its already starting.
Keep
people clear of the area around the base of the tower. No matter how
careful you are, tools and other parts get dropped. Even someone with a
helmet can get whacked on the shoulder, hand, foot or whatever. A wrench
dropping from 75 feet will definitely raise a knot.
Keep
an eye on the weather, get down before a rain or wind storm hits,
climbing down a wet tower with cold hands is tough. Have a cell phone
handy and keep it charged. I try to get mine on the charger once it gets
down to half way. If you needed help, would you be able to call?
My
tower base sits in a 4x4x4 ft hole filled with cement, rebar and washed
stone. It is guyed with 3 'dead men' spaced 120 degrees apart. To place
the guys, I made a bracket that clamps to the tower leg that holds a
laser pointer. I clamped it on, put a clothes pin on the trigger and
climbed down to find the dot on the ground. Waiting 'til sundown helped
because finding the little red dot can be very hard in the sun. Using
this method gets the spacing and angles perfectly symmetrical and avoids
a lot of measuring, especially on an uneven slope where it gets quite
complicated.
Towers
should be guyed at least every 30 feet. If you live in an area that gets
severe winds, every 25 might be smart. Wind pulling against the guy
wires creates downward pressure on the tower, if it isn't guyed at close
enough points, it could buckle under the stress. It's better to have too
many than too few! Do not over tighten the guys-- just enough to remove
any sag -nothing more.. too much tension preloads the tower with weight
before the wind even starts to blow.. add the wind and it may become
overloaded.
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Raising
the gin pole hand over hand. This is tiring. The gin pole pulley
assembly slips on so I waited until it was high as possible before
adding the extra 25 pounds.
|

Me
tightening bolts. There are 18 bolts at each joint. Very strong
connection. The bolts are 3/8 diameter, grade 5 strength and
galvanized. The ladder sections prevented me from using a socket
wrench so it was a pair of 5/8 wrenches instead.
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A view down from
the 40 ft level. Except for one section lifted with a gin pole, the
whole tower was put together piece by piece. It is just too hard to
do the whole section alone and not to mention quite dangerous. AB105
is very heavy tower and very stout.
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|

Knowing
a few climber's knots helps. If you can hook something on with one
hand, it sure makes things easier. Don't let go of anything unless
you are positive you have good hold on something else. Don't drop
anything unless you are sure you can do without it.
|

Me
at 48 feet. Just another 25 ft. of tower and then the mast goes up.
Total height is 90 ft. This is not get hurt level it's get killed
level.. be careful on towers!
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The
tower must be properly grounded. First of all, the rebar that is in the
cement base must not be protruding out into the dirt. This would give a
good path for the lightning and you don't want lightning coursing
through the concrete. It can explode the concrete base and could bring
the tower crashing down.
Each
leg of the tower should be tied to a ground rod that is driven into the
ground a foot or so outside the cement base. A heavy copper wire bonds
the rod to the tower leg using bolts. These 3 wires extend out from the
tower and ground rods and give the grounding system more contact with
the earth. If you have dry, rocky or sandy soil, more ground contact is
needed than where the soil is damp.
Water
Heating
One
of the easiest and best ways to get a return on your investment is to
use solar for heating water. It can be as simple as a black garden hose
lying in the sun to solar collectors tracking the sun, pumps pushing the
water to and from a insulated holding tank.
Heating
water is much simpler than making electricity. Even a laser etched high
quality PV panel is only about 15 percent efficient. This means that and
3 x 3 foot area in direct sun and near the equator will produce about
150 of the approximately 1,000 watts of sunlight energy. Water panels,
properly installed and pumped at the proper volumes will return around
50 percent of suns heat to the storage tanks.
Hot
tubs and even worse, swimming pools are often heated with propane. There
is no reason for this in the southwest! Even if you already have the gas
heater, consider putting in a panel or two. Most larger pumps have a
circulator pump already and it can be used to boost water up and then
drained back through to the pool.
My
tankless water heater. It uses 2 D flashlight batteries to start the
burner.
If
you don't want to go so far as to go solar for water heating, at least
consider a tankless water heater. This is a type of heater that heats
water on the fly, as its needed. There is no large tank of water kept
hot all the time. Incoming water is heated just enough to raise it to
the desired temperature. The fact that the water supply temperature and
flow varies means that the flame is adjusted to keep the desired
temperature constant.
Water
coming into the house from outside may be very cold, mine hovers around
40 degrees. i plan to install a small tank of water that will be inside
the house. it will be approx. 20 gallons and will give the water a
chance to approach room temperature before entering the heater.
Installing
a tankless water heater could be the first step to a solar water heating
system. If the incoming water was already hot, the heater would stay
off, If the water was not hot enough, the heater would help. This would
be a very reliable and cheap to operate system for a home, laundrymat or
any commercial enterprise that uses a lot of hot water.
Another
thing I like about my tankless water heater is that it is so compact. It
hangs on the wall and uses no floor space. Pretty cool.
Water
Pumping
Water
pumping can be achieved by generator power if you have an uphill storage
tank providing pressure. Running a generator for 10 minutes so a gravity
tank can be topped off would be the ideal way to go if you can manage
it. Solar could take over the job later. I have plans to run an
underground water line up to the top of my property and then move the
tank up there so that it will not require the pressure pump that i am
now using. The pressure pump that I use right now is a large RV type
that can move about 3-4 gallons per minute at 30 PSI. not great pressure
but it is enough.
12
Volt RV pumps are available locally that can provide 30-35 PSI and 3
gallons a minute. There are bigger more powerful 24 volt pressure pumps
available as well. There are various types of DC powered pumps that can
run directly from solar panels that will keep your tanks topped off. I
have seen pumps that can lift water from over 300 feet deep using 24
volts supplied from two 75 watt panels. A friend of mine has a 500 ft
deep well and uses a 300 watt array to supply water. He has 10000
gallons in the tanks and it is almost always full.
What
Can I Run?
I
often hear the comment, 'Oh, you don't have power up there"...
Well, yes I do, just the clean kind. During the many blackouts, I have
the only kind.
My
system is large enough that I can run nearly all the stuff that is in
the average house. Phantom loads had to be dealt with and some things
tinkered with but overall, there were few problems.
My
home has fridge, evaporative cooler, toaster, hairdryer, vacuum cleaner,
microwave, computer, copier, stereo, TV/DVD/VCR/satellite.. on and on. I
also own a home business.. sharpening sawblades.. with electric grinders
and pumps running. All this is done on solar. Don't tell me you cannot
run lights or TVs.. You are talking to the wrong guy for that.
When
The Grid Fails
I
am often asked if it were possible to back up power for short periods of
time when the grid fails for a few hours up to 24 hours. Here are a few
ways to do it.
Backup
or standby inverter, this is an AC inverter with a battery charger built
in. With this device installed powering critical loads such as the
fridge, water pump and whatever else you want to keep running no matter
what happens with the grid.
Having
a decent sized battery bank such as 8 L-16 batteries wired for 24 VDC
would keep you going for a few days if you were careful. When the AC
supply drops out, the Trace slams a relay shut that isolates the supply
side (grid or generator) and starts inverting using battery power.
I
have been on the computer when this happens many times and only once did
the computer crash. I am quite sure You could bridge in extra filter
capacitors into the PC's power supply to handle this. I use 'stiffening
capacitors' that are widely sold to the booming car stereo crowd. These
smooth out the dips in voltage when the bass notes pull heavy current. I
use one on my water pump and an even larger one on my 500 watt RF
amplifier.
Go
DC.. simpler system but requires some changes in appliances. First of
all, eliminating the inverter is going to save money, however it will
mean switching to ultra conserving fridge such as a Sunfrost. This
fridge runs on less than 1/4 as much as a regular fridge. Lights could
be wired in every room with ease and fans in evaporative coolers and
furnaces could be switched out for 24 volts.
24
volt pressure pumps are available to boost water pressure. You could
have half the batteries to do the same thing however, say 4 L16HC's.
Keep the batteries charged with a Todd battery charger or other reliable
unit. If the grid fails, you won't notice. With either of these systems,
you are ready to start your way toward energy independence. Add a charge
controller and two 75 watt panels at a time until the charger is no
longer needed.
Honda
EU series generator, A DC generator that produces DC power to supply a
built in AC inverter. The engine only runs as fast as it needs to for
the load that is put on the inverter. An excellent idea. It can idle
slowly in standby, using very little fuel and reacts by increasing
engine speed while a load comes on. This generator hasn't been out long,
however I think they will soon be making larger units. I would love to
see a 4500 watt EU.
Using
a generator of course would require being home to start it and to cut
the house circuit panel off from the grid.. failing to do so could kill
a lineman that thinks the line is down. You will be sending power back
up the line unless you disconnect. There are auto start generators and
auto transfer switches and I have helped set one up once however, for
the occasional blackout and with the availability of so much solar
energy, I recommend one of the two battery storage methods.